Case Study

Smart Robotic Arms to automate production line
Challenge: A major manufacturing plant of a food and beverage brand based in India was facing challenges in managing a large workforce of factory workers doing mundane and repetitive tasks of picking and placing goods in a box, packaging corrugated boxes, and taping boxes for a number of different SKUs

Manufacturing Process Optimization Using Machine Learning
Challenge: Medium-Sized Automobile Part Manufacturer was facing challenges with the welding of the automobile parts they sell to some of the big brands in the automobile industry. The company was producing high-quality parts, but they were not consistently achieving high-quality welds. The company wanted to implement manufacturing process optimization using

Fleet of Autonomous Robots enabling warehouse management
Challenges A mid-sized manufacturer of automobile parts with a sprawling warehouse of diverse SKUs faced numerous complications in its logistics and warehouse management. From elongated order-picking routes, and redundant inventory levels to underutilized labor and recurrent SLA breaches. Despite a Warehouse Management System (WMS) in place, it had reached its

Smart factory automation Through Industrial IoT and Advanced Analytics
Challenges One of the global FMCG manufacturers faced a number of manufacturing challenges, including quality inconsistencies, downtime due to equipment malfunctions, and suboptimal production scalability. There was a lot of variability in product quality due to inconsistent temperature and mixing parameters across plants and lines. Unscheduled maintenance caused by a

Resolving Train Door Failures through Predictive Maintenance
Challenges: One of our clients is a large train doors manufacturer, who was plagued with recurring issues of train door malfunctions. Door malfunctions led to extended stoppage times, delaying entire lines. Increased costs for emergency repair services and frustrated commuters turning to less sustainable forms of transportation. Methodology: Phase 1:

Revolutionizing Automotive Component Manufacturing Through Robotics
Challenge: A mid-size manufacturer specializing in automotive components reached out to us with a complex web of challenges mentioned below, all of which were symptoms of the lack of automation in their production lines. Methodology At Levintutu, you will discover a variety of solutions meticulously crafted to meet the needs

Machine Vision in Industrial Parts Inspection
Challenge: Our client is a major manufacturer of engine components based out of Chennai, India. They supply parts to several leading automotive companies. With increasing demand and stricter quality norms, clients faced challenges in maintaining consistent quality across all the engine components they produced. Minor defects, if left undetected, led

Transforming E-commerce Warehouse Operations Through AS/RS
Challenges: A mid-sized e-commerce player was growing in an environment where customer expectations were around same-day deliveries and hyper-personalized services. Existing solutions were proving inadequate for real-time inventory tracking, expedited order processing, and resourceful warehouse utilization. A thorough investigation into their operational architecture highlighted human-centric processes unable to scale to